Why The Processing Industry Needs Careful Equipment Design
Processing industry equipment can be as small as a soda can or as big as a truck. However, when it comes to putting this equipment to use, a lot of consideration goes into its design and size. Too large equipment could lead to space wastage with larger parts.
In addition, equipment too small can cause an error, or some parts could fail because it’s trying to do more than they should. Moreover, faulty industrial equipment puts safety, productivity, and efficiency all at risk. Therefore, these processing industries must pay more attention to their equipment design.
Safety is the number one objective when working in any industry. Employees want to work with safety while manufacturing heat exchangers that can handle all that it’s supposed to. Coming up with an equipment design that will keep the products safe, the personnel, and manageable within budget should be your drive. Every aspect of industrial work safety is vital; you can’t generalise everything.
To Improve Productivity Efficiency:
Another reason equipment design matters in the processing industry are to avoid messing up production. For instance, having the final packaging zone near the processing stations does not seem to blend well. In addition, some possible airborne contaminants and microorganisms could contaminate the final products before they leave for shipping.
Layout is Critical
A layout design is essential when designing equipment in the processing industry. Managers at the engineering manufacturing companies understand that with poor or no equipment layout, there are potential maintenance, safety and cost problems.
The Physical Properties Matter:
Whether designing or redesigning processing equipment, the physical properties play a huge role. The plant operators must ensure that this fixed equipment’s clearance is met. For example, the processing company has to dedicate certain plant areas to fixed equipment. For manufacturing heat exchangers, the plant managers should know and identify where to place them to maximise their functionality and safety measures.
Sanitation is vital in equipment design. There is a common bacterium found in cold and wet places. It grows in the building or can grow within the equipment over some time. If left uncleaned, this bacterium will continue to grow through the production process.
Avoiding Airflow Problems
Airflow problems are common with older equipment. A proper equipment design can help clean the machinery and equipment that could harbour bacteria. When machinery and equipment go uncleaned, the bacteria could spread, survive, reproduce and keep growing. An open design will give more room for airflow, limiting or inhibiting bacteria growth. Furthermore, an open airflow gives more room for easier cleaning.
Cleaning is vital in industrial processing as it helps prevent recalls of equipment found with bacteria. However, bacteria growth doesn’t only affect food and dairy processing companies, even oil and gas and pharmaceutical companies can have problems with bacterial growth in their equipment.
Equipment design plays a huge role in the safety and sanitation of a processing facility. To ensure you get everything right, you can work with a trusted partner who can provide shell and tube heat exchangers to help improve your equipment design and layout.